This “TROUBLESHOOTING” information is intended to guide in the general determination of pump problems and their solutions. Each manufacturer normally provides a description of warranty conditions. Some pump warranties are immediately voided if the unit is disassembled. Be sure to thoroughly read the owner's manual and warranty.
PUMP RAPID-CYCLES
Incorrect air charge in tank (Set air-charge 2 PSI below the pump cut-in pressure for steel bladder tanks or 4 PSI for fiberglass bladder tanks).
Bladder or diaphragm has ruptured. (Check by depressing the air valve stem. If water emerges, diaphragm is ruptured (Replace tank).)
Incorrect pressure switch differential (Adjust pressure switch differential to 20 PSI. Tank too small. Check tank sizing, (Replace tank).
Notes:
Pressure tanks are usually pre-charged at 30 PSI.
Drain water from tank to check tank air charge.
Pressure switches are usually set for 30-50 PSI.
PUMP ACTIVATES WITH NO APPARENT DEMAND
Faulty check or foot valve. (Close valve between tank and house. If gauge pressure drops, the check or foot valve is faulty. Replace defective valve)
Slow leak in house plumbing. (Close valve between tank and house. If gauge pressure does not drop, there is a slow leak in the house plumbing. Repair leak)
TANK LOSES AIR
Defective air valve core. (Brush soapy water around air stem. If leak is found, the valve core is defective.
Replace valve core)
Defective tank weld. (Brush soapy water around tank welds. If leak is found, the tank is defective. Replace tank)
Ruptured tank diaphragm Replace tank
WATER FLOW STOPS AT CUT-IN
Incorrect air charge in tank Set air-charge 2 PSI below the pump cut-in pressure for steel bladder tanks or 4 PSI for fiberglass bladder tanks
Defective pump Repair pump
Defective well piping Repair or replace piping
TANK WON'T FILL
Incorrect air charge in tank (Set air-charge 2 PSI below the pump cut-in pressure for steel bladder tanks or 4 PSI below for fiberglass bladder tanks )
Diaphragm Stuck. )If air charge is 2 PSI below cut-in, relieve all air from tank. Run pump through one cycle. If tank fills, diaphragm was stuck. Reset air charge)
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