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Pressure Tank Troubleshooting

This “TROUBLESHOOTING” information is intended to guide in the general determination of pump problems and their solutions. Each manufacturer normally provides a description of warranty conditions. Some pump warranties are immediately voided if the unit is disassembled. Be sure to thoroughly read the owner's manual and warranty.

PUMP RAPID-CYCLES
  • Incorrect air charge in tank (Set air-charge 2 PSI below the pump cut-in pressure for steel bladder tanks or 4 PSI for fiberglass bladder tanks).
  • Bladder or diaphragm has ruptured. (Check by depressing the air valve stem. If water emerges, diaphragm is ruptured (Replace tank).)
  • Incorrect pressure switch differential (Adjust pressure switch differential to 20 PSI. Tank too small. Check tank sizing, (Replace tank).
Notes:
  • Pressure tanks are usually pre-charged at 30 PSI.
  • Drain water from tank to check tank air charge.
  • Pressure switches are usually set for 30-50 PSI.
PUMP ACTIVATES WITH NO APPARENT DEMAND
  • Faulty check or foot valve. (Close valve between tank and house. If gauge pressure drops, the check or foot valve is faulty. Replace defective valve)
  • Slow leak in house plumbing. (Close valve between tank and house. If gauge pressure does not drop, there is a slow leak in the house plumbing. Repair leak)
TANK LOSES AIR
  • Defective air valve core. (Brush soapy water around air stem. If leak is found, the valve core is defective. Replace valve core)
  • Defective tank weld. (Brush soapy water around tank welds. If leak is found, the tank is defective. Replace tank)
  • Ruptured tank diaphragm Replace tank
WATER FLOW STOPS AT CUT-IN
  • Incorrect air charge in tank Set air-charge 2 PSI below the pump cut-in pressure for steel bladder tanks or 4 PSI for fiberglass bladder tanks
  • Defective pump Repair pump
  • Defective well piping Repair or replace piping
TANK WON'T FILL
  • Incorrect air charge in tank (Set air-charge 2 PSI below the pump cut-in pressure for steel bladder tanks or 4 PSI below for fiberglass bladder tanks )
  • Diaphragm Stuck. )If air charge is 2 PSI below cut-in, relieve all air from tank. Run pump through one cycle. If tank fills, diaphragm was stuck. Reset air charge)
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